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Equipment and Processes

SMC Process

The carbon fiber SMC process achieves a perfect balance of lightweight design, high performance, high efficiency, and low cost through a combination of chopped carbon fibers, a resin matrix, and a high-efficiency compression molding process. Its core advantages lie in its ability to form complex shapes, short-cycle automated production, and 100% recycling of scrap material, making it an ideal choice for automotive lightweighting, new energy, and sports equipment applications. With ongoing innovations in materials and processes, carbon fiber SMC will demonstrate its immense potential in an increasing number of high-end manufacturing sectors, propelling the composites industry into a new phase of large-scale application.

High-Efficiency Production
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High-Efficiency Production

Short molding cycle (2–15 minutes)

80% shorter than the prepreg process, making it suitable for large-scale mass production

Adaptation to Complex Shapes
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Adaptation to Complex Shapes

Excellent flowability allows for filling deep cavities, threaded holes, and ribs, enabling the integration of parts and reducing assembly

Lightweight and High-Performance
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Lightweight and High-Performance

Carbon fiber is a reinforcing material with a low density of 1.45–1.56 g/cm³; compared to steel or aluminum, it can reduce weight by more than 40%.

Metal Inlay Molding—Integrated Functionality
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Metal Inlay Molding—Integrated Functionality

Carbon fiber SMC material can also be used to encapsulate metal parts during molding; embedding metal inserts facilitates part mating and connection, thereby improving the performance of integrated components.

High material utilization rate
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High material utilization rate

Precise cutting by weight, with a material utilization rate of over 95%

Scrap material can be 100% recycled and reused

Dimensional Stability
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Dimensional Stability

Low shrinkage rate, wide temperature range

Shrinkage rate < 0.1%; stable performance from -40°C to 150°C